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塑膠自動供料系統(tǒng)

日期:2025-04-28 06:37
瀏覽次數(shù):1129
摘要:塑膠自動供料系統(tǒng) 塑膠自動供料系統(tǒng)是根據(jù)客戶現(xiàn)場機臺的擺放情況和對現(xiàn)場原料的用料情況,結(jié)合特有輔機設(shè)備而設(shè)計的一種能夠?qū)崿F(xiàn)集中供料,集中控制,從而實現(xiàn)全廠無人化不間斷成形作業(yè)的整體性解決方案。 塑膠自動供料系統(tǒng)采用工業(yè)電腦自動對所有機臺進(jìn)行集中控制,實現(xiàn)了對所有用料單元的24小時連續(xù)供料作業(yè)。配合系統(tǒng)內(nèi)各機臺的特殊功能。可以**實現(xiàn)原料的除濕,乾燥,輸送,計量,混合等特殊要求。中央供料系統(tǒng)具有多種監(jiān)控及保護(hù)功能,工作**可靠,是企業(yè)實現(xiàn)無人化工廠的核心前提。 塑膠自動供料系統(tǒng)控制部分主要負(fù)...
塑膠自動供料系統(tǒng)
塑膠自動供料系統(tǒng)是根據(jù)客戶現(xiàn)場機臺的擺放情況和對現(xiàn)場原料的用料情況,結(jié)合特有輔機設(shè)備而設(shè)計的一種能夠?qū)崿F(xiàn)集中供料,集中控制,從而實現(xiàn)全廠無人化不間斷成形作業(yè)的整體性解決方案。

塑膠自動供料系統(tǒng)采用工業(yè)電腦自動對所有機臺進(jìn)行集中控制,實現(xiàn)了對所有用料單元的24小時連續(xù)供料作業(yè)。配合系統(tǒng)內(nèi)各機臺的特殊功能。可以**實現(xiàn)原料的除濕,乾燥,輸送,計量,混合等特殊要求。中央供料系統(tǒng)具有多種監(jiān)控及保護(hù)功能,工作**可靠,是企業(yè)實現(xiàn)無人化工廠的核心前提。

塑膠自動供料系統(tǒng)控制部分主要負(fù)責(zé)接收各個工作單元發(fā)出的信號,在經(jīng)過運算后發(fā)出相關(guān)指令到各個執(zhí)行單元,是整個中央供料系統(tǒng)的大腦,決定整個系統(tǒng)的穩(wěn)定與成敗。
自動供料控制箱采用西門子PLC 和人機,是系統(tǒng)**穩(wěn)定運行的前提保障。

塑膠自動供料系統(tǒng)動力部分主要包含真空馬達(dá)和**過濾集塵器,電子式釋壓閥和機械釋壓閥等組成,負(fù)責(zé)為整個系統(tǒng)提供充足的動力,配合系統(tǒng)完成各項抽料工作,是整個系統(tǒng)的動力來源。
輸送部分主要包括吸料盒,斷料式吸料箱,選料站,現(xiàn)場管路及二次斷料閥等組成吸料箱的功能是配合系統(tǒng)將原料從乾燥機或原料送至吸料機,口徑依據(jù)系統(tǒng)而定。斷料式吸料箱的功能是配合系統(tǒng)進(jìn)行抽料并具備清料功能,防止管路內(nèi)有殘存余料存在。采用抗靜電管夾,有效消除靜電。

原料處理包括乾燥機和除濕機,儲料桶。通過除濕乾燥處理,滿足產(chǎn)品對原料的特別要求,降低產(chǎn)品**率,提高產(chǎn)品的品質(zhì),同時可以有效縮短產(chǎn)品的成型周期。Raw 
終端單元中央式料斗是整個系統(tǒng)的終端設(shè)備;兩料比例閥主要配合粉碎機,滿足成形機對新料和次料混合使用的特殊要求。

特點
為什么選擇塑膠自動供料系統(tǒng)?

可以根據(jù)需要調(diào)整不同的原料,為企業(yè)省去很多換料的麻煩。

管路不占據(jù)地面空間,為企業(yè)節(jié)省大量的有效空間。

走管和擺放美觀,可以有效改善生產(chǎn)車間的環(huán)境。實現(xiàn)全廠加料無人化作業(yè),為企業(yè)節(jié)省大量人力。

極大的提高產(chǎn)品的品質(zhì),降低**率。

配合冷卻水循環(huán)系統(tǒng),自動取出傳送系統(tǒng),冷熱交換系統(tǒng)和次料回收系統(tǒng),實現(xiàn)全廠無人化作業(yè),企業(yè)可以節(jié)省用于空調(diào)和電燈等設(shè)備所消耗的能源。

極大的提高企業(yè)的生產(chǎn)效率,降低企業(yè)的生產(chǎn)成本

費用相對低廉,長遠(yuǎn)看為企業(yè)節(jié)省大量資金。

實現(xiàn)封閉管路輸送原料,徹底避免對車間的噪音,粉塵,熱氣污染,是*大限度提高產(chǎn)品質(zhì)量的*佳系統(tǒng)。
塑膠自動供料系統(tǒng)設(shè)計方案
Automatic plastic feeding system
Plastic automatic feeding system is based on the customer site machine placement and the use of raw materials on the scene of the situation, combined with a unique auxiliary equipment designed to achieve a centralized supply, centralized control, in order to achieve the whole plant unmanned Uninterrupted forming operations as a whole solution.

Plastic automatic feeding system uses industrial computer to automatically control all the machines, to achieve a 24-hour continuous feeding for all materials unit. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.

Plastic automatic feeding system control part is mainly responsible for receiving the signal issued by the various units of work, after the operation issued by the relevant instructions to the implementation of the unit, is the central feeding system of the brain, determine the stability and success of the entire system.
Automatic feed control box with Siemens PLC and man-machine, is the premise of safe and stable operation of the system.

The automatic part of the plastic automatic feeding system mainly consists of vacuum motors and safety filter dust collectors, electronic relief valves and mechanical relief valves, etc., responsible for the entire system to provide sufficient power to complete the pumping work with the system, is The power source of the entire system.
The conveying part mainly comprises the suction box, the material feeding box, the material selection station, the field pipeline and the secondary discharge valve and so on. The function of the suction box is to cooperate with the system to send the raw materials from the dryer or the raw material to the suction machine , Caliber according to the system. The function of the broken material suction box is to cooperate with the system and have the cleaning function, so as to prevent the residual material in the pipeline. The use of anti-static tube clip, effectively eliminate static electricity.

Raw materials include dryers and dehumidifiers, storage tanks. Through the dehumidification drying process to meet the special requirements of raw materials, reduce product non-performing rate, improve product quality, and can effectively shorten the product molding cycle. Raw
Terminal unit The central hopper is the terminal equipment of the whole system. The two-way proportional valve mainly cooperates with the grinder to meet the special requirements of the mixing machine for the new material and the secondary material.

Features
Why choose plastic automatic feeding system?

Can be adjusted according to the need for different raw materials for enterprises to save a lot of trouble.

Pipeline does not occupy the ground space for enterprises to save a lot of effective space.

Walking and placing beautiful, can effectively improve the production workshop environment. To achieve the whole plant feeding unmanned operations for enterprises to save a lot of manpower.

Greatly improve the quality of products, reduce the non-performing rate.

With the cooling water circulation system, automatic removal of transmission system, hot and cold exchange system and sub-material recovery system to achieve the whole plant unmanned operations, enterprises can save for air conditioning and lighting equipment and other energy consumption.

Greatly improve the production efficiency of enterprises, reduce production costs

The cost is relatively low, long-term view for the enterprise to save a lot of money.

To achieve closed pipeline transport of raw materials, to completely avoid the noise of the workshop, dust, hot air pollution, is to maximize the best product quality system.
Design of plastic automatic feeding system

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